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Iron

Description

Iron is the most abundant element on Earth, by mass. Between 2000 and 1200 BCE, people began replacing copper for tools and weapons, thus starting the Iron Age. Iron is more durable and less malleable, so it was ideal for creating items that would last. Presently, iron is the cheapest metal available. However, uses are sometimes limited or the surface requires special treatment, as iron rusts with water or oxygen exposure. The oxidized iron rust occupies more space than the original rust and thus flakes off, compromising aesthetics and structural integrity.

 

There are 2 ways to create iron forms:

  1. Wrought: Iron is heated then worked with a hammer and anvil, which removes slag and welds the iron particles together. Traditionally done in a blacksmith shop. The resulting piece possesses high tensile strength, and was used for many large construction projects until steel was developed in early 20th century. Wrought iron has long been used to make ornate decorative pieces (railings, gates, benches, etc).

  2. Cast: Made from smelting iron alloys with 2-4% carbon and 1-3% silicon, then pouring into a mold. Depending on heat treatment and processing techniques, then creates gray, white, malleable, ductile, and compacted graphite types of iron. Cast iron allows for precise and repeated shapes, and is frequently seen in cookware, pipes, machines and automotive uses

 

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Environmental Impact

Iron ore is the third most produced commodity by volume and the second most traded commodity - topped only by crude oil. The process to mine iron ore from the Earth requires great amounts of energy and emit nitrous oxide, carbon monoxide, carbon dioxide and sulfur dioxide, which all contribute to pollution and climate change. Mining and refinement processes also contaminate water with heavy metals and acids that continue to integrate into water systems for thousands of years, even after mining stops. Mining practices negatively impact local ecosystems, and the health of the humans working in the mines. Extracting the iron from the ore also requires high heat (1500 degrees Fahrenheit - 500 degrees higher than copper).

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Iron is infinitely recyclable, but once it rusts, the material cannot be recovered to be reused, so a great deal of iron ends its life in landfills.​​

Interior Uses

  • Wrought Iron Railing -  Since iron has great tensile strength, even when curved, it is an ideal material for custom railings. Once sealed, it will last for a long time, regardless of whether for interior or exterior use.

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  • ​Cast Iron Ornamentation - The LeBranche House in New Orleans exemplifies the city's focus on historic preservation. The French Quarter contains extensive decorative iron works forged by Spanish and French craftsman. 

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  • Cast Iron Stove - Due to it's high melting point, cast iron is an ideal material for containing indoor fires as a heat source. Historically, cast iron stoves were also used as cooking surfaces.

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  • Iron Hardware - Since iron is sealed in with water resistive treatments such as oil, using iron for high touch surfaces such as hardware will keep the metal from oxidizing and allows for endless customization in form.

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  • Hammered Iron Light Fixture - Iron was traditionally used for heavy castle-style chandeliers, but has been reimagined as something lighter and modern.

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Iron Bench

The cast iron legs of this bench reference traditional cast iron furniture, but the detail has been distilled down to core geometric shapes. The heavy weight of the base would increase stability if the bench were used in an entryway or for dining room seating, where people would be moving past and around it. The stark black of the cast iron creates strong contrast with the wood and draws attention to the patterns and imperfections of the grain.

 

Unable to find ASTM standard for non-plastic, adult seating.

Sources

University of Wisconsin - Madison

School of Human Ecology

Interior Architecture Phase 2 - Fall 2024

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